# Tiger Forge Designs

> Designed to Keep Stuff Working


## Posts

- [Reverse Engineering the Triumph Footrest Rubber - T2080227](https://tigerforgedesigns.com/reverse-engineering-the-triumph-footrest-rubber-t2080227/): Reverse Engineering the Triumph Footrest Rubber – T2080227 Replacement footrest rubbers for Triumph’s T2080227 are still available, even if Triumph has discontinued them, but they’re expensive and sold individually. That made me wonder whether modern CAD, materials and 3D printing could produce a high-quality alternative that preserved the original fit and appearance. While also offering the opportunity to improve the design and reduce cost. At first glance, the Triumph T2080227 footrest rubber looks like a fairly straightforward part. It’s only when you start looking more closely that you realise there’s rather more going on than first meets the eye. The project […]
- [E5 vs E10 Petrol for Older Motorcycles: Why Many Riders Still Choose E5](https://tigerforgedesigns.com/e5-vs-e10-petrol-for-older-motorcycles-why-many-riders-prefer-e5/): Modern petrol isn’t quite the same stuff that older motorcycles were designed to run on.  Most riders are aware that E10 petrol contains ethanol, but fewer people realise how that change can affect certain materials and components found in older fuel systems.
- [Why Old Fuel Causes Starting and Running Problems in Motorcycles](https://tigerforgedesigns.com/why-old-fuel-causes-starting-and-running-problems-in-motorcycles/): It’s that time of year again when cold, wet and dreary weather begins to give way to something a little more agreeable for us leisure motorcyclists. Covers are coming off, and many bikes are getting their annual bit of fettling and checking over ready for the riding season ahead. While you’re oiling the chain and working through the usual pre-season jobs, it’s worth remembering one thing that often gets overlooked. The fuel in the tank – motorcycles that have been sitting for a while often develop running issues that seem mysterious at first. Owners sometimes assume something serious has gone wrong […]
- [Triumph Tiger 955i Pannier Bump Stops](https://tigerforgedesigns.com/triumph-tiger-955i-pannier-bump-stops/): The Small Rubber Part That Keeps Your Panniers Quiet If you’ve ever taken the panniers off a Triumph Tiger 955i and then put them back on only to notice a rattle that wasn’t there before, there’s a good chance one of your rubber bump stops has quietly left the building. The stops are easy to overlook — and even easier to lose. They sit on a bracket attached to the rear set and are held in place by a simple friction fit. Once the panniers are removed, it’s not hard for them to slip or get knocked off without being noticed, […]
- [Silicone vs Rubber Vacuum Hoses: What Actually Makes a Difference on a Motorcycle?](https://tigerforgedesigns.com/silicone-vs-rubber-vacuum-hoses/): Bright silicone hoses have become almost synonymous with an “upgrade” in the motorcycle world. But colour isn’t engineering. 
- [EPDM vs Thermoplastic Polyurethane (TPU) in Motorcycle Components](https://tigerforgedesigns.com/epdm-vs-thermoplastic-polyurethane-tpu-in-motorcycle-components/): Why Material Choice Matters Material selection plays a significant role in the performance and longevity of elastomer components used on motorcycles. Rubber and flexible parts are exposed to heat cycling, environmental conditions, compression and vibration over extended periods of time. As these components age, material behaviour influences how well they maintain their intended function and dimensional stability. Different elastomers exhibit different ageing characteristics. Understanding those differences is important when selecting a suitable material for replacement components. What is EPDM? EPDM (Ethylene Propylene Diene Monomer) is a widely used thermoset automotive rubber compound. It is commonly found in seals, gaskets, mounts and […]
- [Designed to Keep Stuff Working](https://tigerforgedesigns.com/designed-to-keep-stuff-working/): Keeping stuff working matters to me, more than replacing them ever will. Two of my greatest passions in life are riding motorcycles, Triumphs, of course, and a more recent fascination with 3D printing. After almost a quarter of a century of self-employment in the IT industry, what was once challenging and rewarding had gradually become stale and uninspiring. It came as no great surprise to me, or to those around me, that I began searching for something new, a challenge that would reignite my motivation for getting up in the morning. With a long-standing technical mindset and a deep satisfaction in […]

## Pages

- [Review your order](https://tigerforgedesigns.com/review-order/)
- [Product Testing](https://tigerforgedesigns.com/product-testing/): Help Shape the Next Generation of Motorcycle Parts Become part of the Tiger Forge Designs Product Testing Programme and help develop high-quality replacement parts before they’re released. Whether you ride a modern Triumph, a classic British motorcycle, or something else entirely, your experience can help improve future products. How it Works 1. Register Your Interest Complete the registration form below. 2. Review We’ll review your registration. 3. Invitation If selected, we’ll contact you when a suitable product becomes available. 4. Test Use the product in normal riding conditions and provide honest feedback. 5. Improve Your feedback helps us improve the final […]
- [TFD World Tour Rules](https://tigerforgedesigns.com/tfd-world-tour-rules/): TFD World Tour – Rules Participation is simple, but a few ground rules apply. Entries Placement Content Use of submissions Prizes General Return to TFD World Tour page
- [Tour](https://tigerforgedesigns.com/tour/): Join the TFD World Tour Stick it. Snap it. Submit it & Win. TFD stickers come with every order — take one on your travels, stick it somewhere interesting, snap it and submit it to join the TFD World Tour. Every published submission enters our Seasonal Store Voucher Prize Draw, with four winners a year. Winners get a permanent gold pin on the map. Designed to Keep Stuff Working — wherever you take it. Submit your photo below.
- [Triumph Tiger 885i & 955i Parts](https://tigerforgedesigns.com/triumph-tiger-885i-955i-parts/): Triumph Tiger 885i & 955i Parts The Triumph Tiger 885i and 955i remain distinctive machines, defined by their triple engines and purposeful design. As these models pass into their third decade, heat, UV exposure and environmental conditions inevitably take their toll on ageing components, particularly rubber and trim parts. Selected components are produced in Thermoplastic Polyurethane (TPU). Read our comparison of EPDM (rubber) vs TPU to understand material selection. The 1999–2006 Tiger generation, affectionately known as the “Girlie”, shares a number of model-specific components. Tiger Forge Designs supports this generation with the following replacement parts. Replacement Components 99-06 Tiger Generation Coolant […]
- [Updates](https://tigerforgedesigns.com/updates/): Keep Stuff Working — Updates from the Forge Occasional updates from Tiger Forge Designs — new products, refinements, and practical solutions focused on extending the life of useful things. No spam. No hype. Just useful updates. Unsubscribe anytime.
- [Forge Notes](https://tigerforgedesigns.com/forge-notes/): Design notes, fixes, and problem-solving work from Tiger Forge Designs. These notes cover practical issues that come up when keeping older motorcycles running properly — the sort of problems riders regularly encounter. The thinking behind this approach is explained in Designed to Keep Stuff Working, which outlines the philosophy behind Tiger Forge Designs.
- [Returns & Refunds Policy](https://tigerforgedesigns.com/returns-refunds-policy/): Tiger Forge Designs aims to provide clear and fair returns and refunds in line with UK consumer law. Returns If you wish to return an item, please contact us before sending anything back. Returns are accepted within 14 days of delivery, provided the item: To initiate a return, please use the contact details provided on our website and include your order number and reason for return. Return postage costs are the responsibility of the buyer unless the item is faulty or incorrect. Faulty or Incorrect Items If you receive an item that is faulty or incorrect, please contact us as soon […]
- [Cookie Policy](https://tigerforgedesigns.com/cookie-policy/): What Are Cookies Cookies are small text files that are stored on your device when you visit a website. They are widely used to make websites work properly, improve functionality, and provide information to website owners. How We Use Cookies Tiger Forge Designs uses cookies to ensure the website functions correctly, to support essential features such as shopping carts and checkout, and to help understand how the website is used. Cookies may be set by this website or by trusted third-party services used to provide functionality. Types of Cookies We Use Essential CookiesThese cookies are necessary for the website to function […]
- [My account](https://tigerforgedesigns.com/my-account/)
- [Checkout](https://tigerforgedesigns.com/checkout/)
- [Cart](https://tigerforgedesigns.com/cart/)
- [Shop](https://tigerforgedesigns.com/shop/)
- [Privacy Policy](https://tigerforgedesigns.com/privacy-policy/): Tiger Forge Designs is committed to protecting your privacy and personal data. This Privacy Policy explains how we collect, use, store, and protect your personal information when you use our website or purchase our products. By using this website, you agree to the collection and use of information in accordance with this policy. 1. Who We Are Tiger Forge Designs is a UK-based business specialising in the design and manufacture of aftermarket replacement parts and accessories. For the purposes of data protection law, Tiger Forge Designs is the data controller responsible for your personal data. Contact details are available on our […]
- [Terms & Conditions](https://tigerforgedesigns.com/terms-conditions/): These Terms & Conditions govern the use of this website and the purchase of products from Tiger Forge Designs. By accessing this website or placing an order, you agree to be bound by these Terms & Conditions. If you do not agree, you should not use this website or purchase our products. 1. About Us Tiger Forge Designs is a UK-based business specialising in the design and manufacture of aftermarket replacement parts and accessories. For any questions regarding these Terms & Conditions, please contact us using the details provided on our website. 2. Products All products sold by Tiger Forge Designs […]
- [Shipping Policy](https://tigerforgedesigns.com/shipping-returns/): We aim to offer reliable, straightforward shipping using tracked services to provide peace of mind for both customers and ourselves. UK Shipping Orders are typically dispatched within 1–2 working days. Standard UK delivery 2-4 working days after despatch. All UK orders are shipped using tracked services. International Shipping We currently ship internationally using tracked postal services. Shipping rates are calculated at checkout based on destination. International delivery times vary depending on destination and local postal services. Any delivery times shown at checkout are estimates only and cannot be guaranteed. Orders over £250 For orders exceeding £250, shipping is quoted manually to […]
- [Contact](https://tigerforgedesigns.com/contact/): Whether it’s a quick compatibility check, a question about a product, or something more specific, we’re happy to help. You can get in touch using the form below, or if you prefer a quicker response: 💬 Message us on WhatsApp Parts Request If you’re struggling to source a replacement component, you’re welcome to get in touch and describe the part you’re looking for. Where there appears to be reasonable demand and a suitable original part can be supplied for assessment, a replacement may be considered for development as a standard product. This is not a bespoke or custom manufacturing service, and […]
- [About Tiger Forge Designs](https://tigerforgedesigns.com/about/): Designed to Keep Stuff Working. The Philosophy – I believe that a machine which has served faithfully for years shouldn’t be destined for the scrap heap just because a single, small part has become unobtainable. Too often, perfectly good equipment is written off not for a lack of engineering, but for a lack of support. Tiger Forge Designs exists to bridge that gap. The Backstory – After 25 years in the IT industry, I reached a point where the work felt stale. I needed a challenge that involved real-world mechanics and tangible results. I combined a lifelong passion for motorcycles with […]
- [Home](https://tigerforgedesigns.com/): Purpose-Built Replacement Motorcycle Parts When OEM parts degrade, disappear, or fail to deliver, TFD engineers durable replacements that keep motorcycles on the road. Join the TFD World Tour Forge Notes If you’re interested in the mechanical realities behind keeping motorcycles running properly, you may find these workshop notes useful. Designed to Keep Stuff Working Why Old Fuel Causes Starting and Running Problems in Motorcycles E5 vs E10 Petrol for Older Motorcycles: Why Many Riders Still Choose E5 EPDM vs Thermoplastic Polyurethane (TPU) in Motorcycle Components See more….. Current Products

## Products

- [Triumph 955i Silicone IACV Hose Set – T1242532](https://tigerforgedesigns.com/product/triumph-955i-silicone-iacv-hose-set-t1242532/): Direct replacement set of three pre-cut AP Automotive silicone IACV vacuum hoses for compatible Triumph Daytona 955i, Speed Triple 955i, Sprint RS 955i and Sprint ST 955i models. Replaces the original T1242532 corrugated hoses.
- [Triumph Footrest Rubbers – T2080227 Replacement](https://tigerforgedesigns.com/product/triumph-footrest-rubber-oem-t2080227-replacement-pair/): Replacement footrest rubbers for Triumph part T2080227, compatible with selected Trophy, Sprint, Tiger 885i and Tiger 955i models. Sold in pairs, complete with hex fixing bolts.
- [Triumph / BSA Fuel Tank Mounting Rubber 83-4932, 83-3021 Replacement (Pair)](https://tigerforgedesigns.com/product/triumph-bsa-fuel-tank-mounting-rubber-83-4932-83-3021-replacement-pair/): Replacement fuel tank mounting rubber pair for Triumph and BSA Oil-in-Frame motorcycles. Designed to replace OEM components 83-4932, 83-3021, F13021 and F14932. Manufactured in Great Britain by Tiger Forge Designs.
- [Triumph Mounting Rubber 82-6673 Replacement (Pair)](https://tigerforgedesigns.com/product/triumph-mounting-rubber-82-6673-replacement-pair/): Replacement mounting rubbers compatible with various classic Triumph & BSA motorcycles, OEM references 82-6673, 68-8367, 97-4021, 82-5673 and 82-8046. Supplied as a pair.
- [Norton Fuel Tank Bolt Rubber NM22082 / 06-7799 Replacement (Pair)](https://tigerforgedesigns.com/product/norton-fuel-tank-bolt-rubber-nm22082-06-7799-replacement-pair/): Replacement fuel tank mounting rubbers compatible with Norton models using OEM references NM22082 and 06-7799.
- [Triumph Tiger 885i/955i ECU Vacuum Hose Kit Replacement T2201245](https://tigerforgedesigns.com/product/triumph-tiger-955i-ecu-vacuum-hose-kit-replacement-t2201245/): Replacement airbox-to-ECU vacuum hose kit for Triumph Tiger 885i (VIN 71699–124105) and Tiger 955i models. Replaces OEM references T2201245, T3020025 (grommet) and T2100405 (elbow).
- [Norton Fuel Tank Mount NM16237 Replacement (Pair) – ES2 88 99 Dominator P11](https://tigerforgedesigns.com/product/norton-fuel-tank-mount-nm16237-replacement-pair-es2-88-99-dominator-p11/): Replacement fuel tank mount (pair) compatible with Norton Featherbed-frame models using OEM reference NM16237.
- [Triumph Tiger 885i / 955i Luggage Restoration Kit](https://tigerforgedesigns.com/product/triumph-tiger-885i-955i-luggage-restoration-kit/): Triumph Tiger 885i and 955i luggage restoration kit designed to replace worn or missing rubber components in the OEM luggage system.
- [Triumph Relay Holder T2500259 Replacement (Pair)](https://tigerforgedesigns.com/product/triumph-relay-holder-t2500259/): Replacement relay holders for Triumph motorcycles using part number T2500259 for multiple models.
- [Triumph Mirror Stem Boots - Replaces OEM part number: T2300595](https://tigerforgedesigns.com/product/mirror-stem-boots-triumph-multi/): Durable 3D-printed mirror stem boots designed to fit Triumph motorcycles with multi-model compatibility, available in black, red, and blue.
- [Triumph Fuel Tank Mount Bush (OEM T2400603 Replacement)](https://tigerforgedesigns.com/product/fuel-tank-mounts/): Replacement fuel tank mounts for Triumph motorcycles. Direct TPU replacement for OEM part T2400603, restoring proper tank support and alignment.
- [Triumph 955i Vacuum Hose Set (Silicone Replacement)](https://tigerforgedesigns.com/product/vacuum-hose-set/): Direct replacement silicone IACV vacuum hose set for compatible Triumph 885i/955i fuel-injected triples. Replaces the T1242501 / T1242502 hose arrangement and is supplied as a complete pre-cut three-hose set.
- [Triumph Tiger 955i Side Pannier Bump Stops](https://tigerforgedesigns.com/product/side-pannier-bump-stops/): Replacement side pannier bump stops for the Triumph Tiger 955i.Designed to reduce movement, vibration, and rattling of the pannier frames where original rubber stops are degraded or lost.
- [Triumph Tiger 885i & 955i Coolant Reservoir Cover (T2501138)](https://tigerforgedesigns.com/product/triumph-tiger-885i-955i-coolant-reservoir-cover/): Replacement coolant reservoir cover for Triumph Tiger 885i and 955i models (all VINs). Designed as a direct-fit replacement for OEM part number T2501138, which is no longer available from Triumph.

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